{"id":6873,"date":"2025-05-20T09:44:36","date_gmt":"2025-05-20T09:44:36","guid":{"rendered":"https:\/\/lcm.web-email.at\/blog\/early-fault-detection-for-all-injection-molding-machines\/"},"modified":"2025-08-13T08:30:06","modified_gmt":"2025-08-13T08:30:06","slug":"early-fault-detection-for-all-injection-molding-machines","status":"publish","type":"post","link":"https:\/\/lcm.web-email.at\/en\/early-fault-detection-for-all-injection-molding-machines\/","title":{"rendered":"Early fault detection for all injection molding machines"},"content":{"rendered":"\n<section class=\"wp-block-group section-post has-background\" style=\"background-color:#f3f3f4;padding-top:var(--wp--preset--spacing--40);padding-bottom:var(--wp--preset--spacing--40)\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-bfd8b79022ddb63303a60223d820bff5\" style=\"color:#009fe3\">Early fault detection for all injection molding machines<\/h2>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns section-post-wrap is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1500\" height=\"1000\" src=\"https:\/\/lcm.web-email.at\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet.png\" alt=\"Image AISEMO Dashboard Tablet\" class=\"wp-image-5181\" srcset=\"https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet.png 1500w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-300x200.png 300w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-1024x683.png 1024w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-768x512.png 768w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-179x119.png 179w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-125x83.png 125w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-83x55.png 83w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-24x16.png 24w, https:\/\/lcm.web-email.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-182x121.png 182w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Reduction of machine downtimes<\/h3>\n\n\n\n<p>By detecting anomalies in injection molding machines at an early stage, condition monitoring can prevent both unwanted machine downtimes and unnecessary rejects.<\/p>\n\n\n\n<p>In the plastics cluster project \u201cReGuMa &#8211; Reduction of planned and unplanned machine downtimes\u201d, one or two defined error cases were analyzed at each company partner and the possibility of preventing unplanned downtimes was evaluated.<\/p>\n\n\n\n<p>The aim was early fault detection for all types of injection molding machines using non-invasive sensors and intelligent evaluation of the sensor data.<\/p>\n\n\n\n<p>Project partners: AISEMO GmbH, Asp\u00f6ck Systems GmbH, Ing. Gerhard Fildan GesmbH, Ing. H. Gradwohl GmbH, MKW Kunststofftechnik GmbH, PTM Kunststofftechnologie GmbH.  <\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <section  class=\"section-desc\">\n\t\t<div class=\"container\">\n            <div class=\"section-desc-wrap\">\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\t<mark>Requirements<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Early detection of faults on injection molding machines<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Sensor data collection on various types of injection molding machines<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Evaluation of the sensor data<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Project management of the cluster coordination project<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\t<mark>Solution<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Hardware<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Support with data analysis  <\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Coordination of cluster cooperation project<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-cover is-light has-parallax\"><div role=\"img\" aria-label=\"Bild AISEMO Dashboard Tablet\" class=\"wp-block-cover__image-background wp-image-5181 size-large has-parallax\" style=\"background-position:50% 50%;background-image:url(https:\/\/lcm.web-email.at\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-1024x683.png)\"><\/div><span aria-hidden=\"true\" class=\"wp-block-cover__background has-background-dim\" style=\"background-color:#8a8c88\"><\/span><div class=\"wp-block-cover__inner-container is-layout-constrained wp-block-cover-is-layout-constrained\">\n<h2 class=\"wp-block-heading has-text-align-center has-white-color has-text-color has-link-color has-large-font-size wp-elements-047f9ba58197772987049af0fbabe7b2\"><strong>Success story<\/strong> \u201c15% increased productivity through intelligent electronics development\u201d<\/h2>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-a89b3969 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link 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at&#8230;<\/p>\n","protected":false},"author":3,"featured_media":5182,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[111,158,142,136,133,135],"tags":[],"class_list":["post-6873","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sensors-and-communication","category-condition-monitoring-en","category-data-analysis-and-ai","category-industrial-electronics","category-sensor-systems-and-measurement-services","category-smart-sensors"],"acf":[],"_links":{"self":[{"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/posts\/6873","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/comments?post=6873"}],"version-history":[{"count":9,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/posts\/6873\/revisions"}],"predecessor-version":[{"id":8766,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/posts\/6873\/revisions\/8766"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/media\/5182"}],"wp:attachment":[{"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/media?parent=6873"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/categories?post=6873"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lcm.web-email.at\/en\/wp-json\/wp\/v2\/tags?post=6873"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}